Fornnax has unveiled one of the world's largest new product development center and demo plant, spanning over 12 acres, to advance global recycling technology. This new facility marks a significant step toward Fornnax's long-term vision of becoming a global leader in recycling solutions by 2030.

The demo plant will serve as a hub for new product development, specifically designed to meet evolving application demands. Fornnax plans to use the facility to upgrade its existing line of shredders and granulators by increasing their capacity, improving energy efficiency, and reducing downtime. These enhancements will not only increase equipment availability, allowing for 18 to 20 hours of operation per day, but also validate the equipment for up to 3,000–15,000 hours under real-world conditions.

"Innovation in product development is the key to success of becoming a global leader," said Mr. Jignesh Kundariya, Director and CEO of Fornnax. "With this new facility, we now have the speed, flexibility, and controlled environment to design, test, and validate new technologies in just 6 to 8 months, something that would take significantly 4–5 years at a customer site. Each machine will undergo validation according to global standards, with every critical part and assembly rigorously tested under Engineering Build (EB) and Manufacturing Build (MB) protocols”, he emphasizes.

Engineering Excellence Backed by Gate Review Methodology

Fornnax’s New Product Development (NPD) framework based on a Gate Review Process ensures precision at every stage. This process begins with market research and ideation led by the Sales & Marketing Team, followed by a strategic review from the Leadership Team. The Design Team then creates detailed designs, which are reviewed by the Manufacturing, Service, and Safety teams before final approval. A functional prototype is then constructed and rigorously tested for 6–8 months during the validation phase. The final stage involves optimizing the design for mass manufacturing, officially declaring the equipment ready for large-scale production.

Tailored Testing and Customer Demonstration

One of key feature of this new facility is its open-door policy for customers. Clients who are unsure about which equipment suits their specific needs can bring their materials to the centre to observe performance across multiple machines and operating conditions. This approach provides a risk-free, real-world testing environment that empowers customers to make informed investment decisions.

The centre will also support in-depth research for emerging recycling applications such as E-waste, cables, lithium-ion batteries, and other miscellaneous applications.

The highly qualified engineering and R&D teams will conduct feasibility studies and performance tests to design tailored solutions for new or unfamiliar materials. This agility reinforces Fornnax’s position as a solutions-driven technology provider capable of tackling complex recycling challenges.

Pioneering Future Recycling Solutions

Beyond its technological advancements, the new facility also houses an OEM training centre for developing skilled operators and maintenance engineers for existing and future customers. Upon completion of the training module, trainees will be deployed at Fornnax's customer base to gain valuable experience in assembly, disassembly, and grinding operations. These engineers will be trained as a sales support team to gain adequate on-the-job training for post-course placement. Additionally, Fornnax will deliver comprehensive corporate training to domestic and international clients, empowering them to operate plants with optimal efficiency, expert troubleshooting capabilities, and effective maintenance practices for seamless integration and maximum productivity.

Looking ahead, Fornnax plans to scale its offerings and capture a larger share of the global market by focusing on high-demand verticals like tyre, municipal solid waste, e-waste, cable, and aluminium recycling, along with new application areas such as auto shredder residue (ASR), lithium-ion batteries, and more. By integrating R&D, training, testing, and customer engagement under one roof, Fornnax is laying the groundwork for the next generation of recycling technologies.

Providing more insight, Mr. Kundaria adds, “Our goal is to empower customers with clarity and confidence before they invest. This facility allows them to test their own materials under real-world conditions, compare machines, and see results firsthand. It’s not just about selling equipment; it’s about building trust through transparency and delivering solutions that truly work for their unique needs.”

With this milestone, Fornnax reinforces its commitment to empowering industries worldwide with proven, future-ready recycling solutions that combine innovation, trust, and high-capacity performance.

For more details about the new product development center and demo plant, please reach out to sales@fornnax.com or visit the company's website: www.fornnax.com.